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INSULATION

hygienic, lightweight, and flame-resistant

In industries where hygiene, operational safety, and efficiency are non-negotiable, thermal insulation is a crucial factor in system design. NEUMO’s insulation solutions are based on Basotect®, a high-performance melamine resin foam that combines low density, excellent flame retardancy, and thermal stability in a single material.

With its wide operating temperature range and compliance with industry hygiene standards, Basotect® is the ideal insulation material for pharmaceutical, biotechnology, and food processing environments. Whether insulating pipelines, storage tanks, or complex stainless steel fittings, NEUMO’s Basotect® insulation guarantees long-lasting thermal efficiency and process reliability.

Tube

Straight Tubes – Insulated with BASOTECT® G+
Our straight insulation tubes are made from high-performance BASOTECT® G+ melamine foam and are available with a durable 0.5 mm thick PVC cover. The standard lengths are 1.25 meters for the foam and 1.00 meter for the PVC cover.

The tubes are offered in various inner diameters ranging from 6.35 mm (1/4") to 152.4 mm (6"), with a tolerance of ±1 mm for both diameter and length. Standard insulation thicknesses are available in 25 mm, 40 mm, and 50 mm, with 75 mm available upon request.

The melamine foam allows precise adaptation to your application, with customizable wall thickness and inner diameter to meet specific customer requirements.

90° Elbows

90° Elbows – Preformed Insulation with BASOTECT® G+
Our 90° elbows are precisely manufactured from BASOTECT® G+ melamine foam and are available with a robust 0.5 mm PVC cover for added durability and hygienic protection. This high-performance insulation material ensures excellent thermal efficiency, flame resistance, and low weight – ideal for demanding industrial environments.

The elbows are available in a wide range of inner diameters, from 6.35 mm (1/4") to 152.4 mm (6"), with consistent tolerances of ±1 mm for both internal diameter and length. Standard insulation thicknesses include 25, 40, and 50 mm, with 75 mm available upon request. The foam's structure and adaptability allow for customized solutions based on specific application needs.

45° Elbows

45° Elbows – Preformed Insulation with BASOTECT® G+
Our 45° elbows are crafted from high-quality BASOTECT® G+ melamine foam, providing exceptional thermal insulation, low weight, and flame resistance. Each elbow is covered with a durable 0.5 mm thick PVC layer, making it suitable for cleanroom and hygienic applications in pharmaceutical, biotech, and food industries.

These elbows are available in a variety of inner diameters from 6.35 mm (1/4") to 152.4 mm (6"), with precise manufacturing tolerances of ±1 mm for both diameter and length. Standard insulation thicknesses include 25, 40, and 50 mm, while 75 mm thickness is available upon request. The foam’s flexibility allows for customized dimensions according to customer needs.

Equal Tee

Equal Tee – Preformed Insulation with BASOTECT® G+
The Equal Tee insulation elements are made from high-performance BASOTECT® G+ melamine foam and are designed for precise fitting and excellent thermal insulation. Each part is finished with a 0.5 mm thick PVC cover, providing added protection and meeting hygiene requirements in sensitive industries like pharmaceuticals, biotechnology, and food processing.

Available in a range of inner diameters from 6.35 mm (1/4") to 152.4 mm (6"), these Equal Tees are manufactured with strict tolerances of ±1 mm in both internal diameter and length. Standard insulation thickness options include 25, 40, and 50 mm, with a 75 mm option available upon request. Custom dimensions and wall thicknesses can be adapted to meet specific project requirements.

Reducer Tee

Reducer Tee – Preformed Insulation with BASOTECT® G+
The Reducer Tee elements are produced from premium BASOTECT® G+ melamine foam, offering outstanding thermal insulation, flame resistance, and low weight. Designed for pipe transitions with different diameters, these preformed parts ensure a clean and precise fit. Each Reducer Tee is covered with a 0.5 mm thick PVC layer, ideal for hygienic environments such as pharmaceutical, biotech, and food production facilities.

Available in a wide range of diameter combinations – from 9.53 / 6.35 mm (3/8" x 1/4") to 38.1 / 19.05 mm (1.1/2" x 3/4") – each configuration is manufactured with tight tolerances of ±1 mm for both inner diameter and length. Standard insulation thicknesses include 25 mm, 40 mm, and 50 mm, with 75 mm available upon request. Additional sizes are available on demand to meet specific project requirements.

Concentric Reducer

Concentric Reducer – Preformed Insulation with BASOTECT® G+
NEUMO’s concentric reducers are manufactured from high-performance BASOTECT® G+ melamine foam, offering excellent thermal insulation, flame resistance, and a lightweight structure. Designed for pipe transitions with a centered, symmetrical reduction in diameter, these preformed parts ensure optimal fit and insulation efficiency. A 0.5 mm thick PVC cover adds mechanical protection and hygienic compatibility for sensitive applications in pharmaceutical, biotech, and food industries.

The concentric reducers are available in multiple diameter combinations – from 9.53 / 6.35 mm (3/8" x 1/4") up to 63.5 / 38.1 mm (2.1/2" x 1.1/2") – with manufacturing tolerances of ±1 mm in both inner diameter and length. Standard insulation thicknesses include 25, 40, and 50 mm, with 75 mm available upon request. Additional sizes can be provided on demand to meet individual project needs.

Eccentric Reducer

Eccentric Reducer – Preformed Insulation with BASOTECT® G+
Our eccentric reducers are made from BASOTECT® G+ melamine foam, offering superior thermal insulation, flame resistance, and lightweight handling. These parts are specifically designed for offset transitions in piping systems, where one side remains level. A robust 0.5 mm PVC cover provides hygienic protection and durability, making them ideal for use in pharmaceutical, food, and biotech environments.

Available in various diameter combinations – from 9.53 / 6.35 mm (3/8" x 1/4") up to 63.5 / 38.1 mm (2.1/2" x 1.1/2") – all eccentric reducers are manufactured with a precision tolerance of ±1 mm for both inner diameter and length. Standard insulation thicknesses are 25, 40, and 50 mm, with 75 mm available on demand. Custom sizes and configurations can be produced to meet specific installation requirements.

Valve Covers

Valve Covers – Preformed Insulation with BASOTECT® G+
NEUMO's valve covers are specially designed to insulate a wide range of valve types using BASOTECT® G+ melamine foam. This high-performance insulation material ensures outstanding thermal resistance, flame protection, and low weight. Each cover is finished with a 0.5 mm thick PVC coating, providing hygienic protection for cleanroom and process-critical environments in the pharmaceutical, biotech, and food industries.

Valve covers are available for various valve body types, including:

  • ‘B’ type

  • ‘C’ type

  • ‘H.L.’ type

  • ‘HUA’ type

  • ‘HWA’ type

  • ‘L’ type

  • ‘T’ type

Each cover is preformed for a snug fit, with a standard insulation thickness of 25 mm. Additional thicknesses of 40 mm, 50 mm, and 75 mm are available upon request. Custom valve covers can be manufactured based on customer drawings to ensure precise adaptation to specific valve geometries.

Applications

The PVC Fitting Cover System is used to insulate XA mechanical piping systems at fitting locations and provides a PVC jacketing for various pipe types.

Benefits

Easy To Clean. Due to the smooth, high gloss finish on PVC Fittings, the product cleans easily with soap and water. This makes the system ideal for food and drug facilities.

Low Cost Installation

Significant cost savings vs. conventional molded sections and mitered sections.

Fast and Easy

At fitting locations, wrap the melamine insert around the pipe fitting, apply the PVC Cover over the insert and tack or tape in place.

You want to get more informations about the General Insulation Specifications and Dimensions?

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