BIOCONTROL®

modular interface for hygienic processing

The NEUMO BioControl® system represents a new standard in hygienic process integration. Its modular design allows for maximum flexibility when connecting instrumentation, sensors, and sight glasses to vessels or pipelines. Whether inline or angled housing – BioControl® integrates seamlessly using standardized block flanges. With over 40 leading instrument manufacturers offering compatible devices and the option of an elastomer-free metal-sealing version (BioControl® CS), the system sets new benchmarks in cleanability, safety, and operational efficiency. Designed for CIP/SIP, BioControl® ensures reliable performance even under demanding process conditions.

One Technology. Infinite Possibilities.

The NEUMO BioControl® system is based on one intelligent technology, offered in two housing types – inline and angle – to ensure maximum adaptability in hygienic process environments. The modular system uses standardized block flanges for fast and secure integration into vessels or piping systems.

Over 40 leading manufacturers offer instrumentation compatible with BioControl® connections, simplifying system design, procurement, and validation. For particularly high demands, the elastomer-free BioControl® CS variant delivers maximum hygienic safety and long-term durability. With a dome-free, cGMP-compliant design and virtually no dead space, BioControl® ensures cleanability, process integrity, and contamination-free operations.

Smart Integration, Maximum Hygiene

BioControl® system uses standardized connection interfaces that offer unmatched flexibility for integrating sight glasses and a broad range of measurement devices. Its intelligent, hygienic design minimizes contact between the process medium and elastomer materials—ensuring maximum process safety.

In contrast to traditional tee-pieces or Ingold ports, BioControl® features a dome-free construction with controlled elastomer compression and no elastomer return into the process flow. This ensures consistent sealing, excellent cleanability (CIP/SIP), and optimal hygienic integrity for critical process environments.

Efficiency Meets Economic Value

BioControl® system is engineered to reduce maintenance costs and minimize production downtimes, offering long-term reliability and financial savings. By replacing multiple conventional interfaces with a single, integrated solution, it simplifies installation and operation—boosting overall process efficiency.

With its potential to lower the total cost of ownership, BioControl® also helps to reduce the risk of process disturbances and production interruptions, making it a smart and future-proof investment for hygienic applications.

Technical Excellence for Hygienic Demands

Manufactured from high-grade stainless steel (1.4435 / 316L), featuring an electropolished product-contact surface with Ra < 0.8 µm to ensure top-level hygiene. It withstands operating pressures up to PN16 and performs reliably across a wide temperature range from -10 °C to +200 °C. A delta ferrite content below 1% guarantees material integrity in critical process environments.

For seamless integration, BioControl® offers standardized connections in G25, G50, and G65 sizes and orbital welding ends according to DIN11866 (line A – DIN, line B – ISO, line C – ASME-BPE). TÜV component testing certifies its safety and quality. Custom versions with alternative materials, finishes, or connection types are available upon request.

U-Series: Hygienic Angle Housings for Maximum Compatibility

NEUMO’s U-Series angle housings (U25, U50, U65) are engineered for hygienic and high-purity process environments. Manufactured from premium 1.4435 / 316L stainless steel and electropolished to Ra < 0.8 µm, they ensure outstanding surface quality and easy cleanability.

Designed with orbital welding ends according to DIN11866 (line A – DIN, line B – ISO, line C – ASME-BPE), the housings offer seamless integration into various piping systems. Certified through TÜV component testing, the U-Series supports operating pressures up to PN16 and temperatures up to +200 °C. The material's delta ferrite content is limited to < 1%, ensuring structural integrity and corrosion resistance.

The modular system accommodates U25, U50, and U65 connection sizes and is compatible with a wide range of measuring and control instruments. Alternative materials and custom configurations are available upon request.

Hygienic Block Flanges for Reliable Process Integration

NEUMO’s BioControl® Block Flanges (B25, B50, B65, B80) are engineered for hygienic and sterile environments in the pharmaceutical, biotechnology, and food industries. Made from high-grade 1.4435 / 316L stainless steel, the contact surfaces are electropolished to a roughness of Ra ≤ 0.8 µm—ensuring top-tier cleanability and product safety.

With pressure resistance up to PN16 and operating temperatures ranging from -10 °C to +200 °C, these flanges offer reliable performance even under demanding process conditions. A delta ferrite content below 1% ensures material stability in sensitive environments.

Three flange variants are available to match different vessel wall thicknesses: a standard version (up to 4 mm), a high version (over 4 mm), and a welding neck version (up to 12 mm). All versions are compatible with BioControl® process ports and use EPDM seals certified to FDA and USP Class VI for secure, contamination-free sealing. TÜV component-tested and optionally available in special materials such as titanium or high-alloy stainless steels.

Reliable Process Observation and Sealing

NEUMO’s BioControl® Sight Glass and Blind Flange Sets are tailored for hygienic process environments in the pharmaceutical, biotech, and food industries. The Sight Glass Set features a robust 1.4435 / 316L stainless steel flange and a durable ESG borosilicate glass element, enabling safe, clear visual inspection of critical processes. For optimal chemical resistance and sealing, it includes an FDA- and USP Class VI-certified EPDM O-ring and a flat seal made of Klinger Top Chem 2000.

The Blind Flange Set offers secure sealing when access to the process is not required. Made from the same high-quality stainless steel and equipped with an FDA-compliant EPDM O-ring, it ensures tight, hygienic closures. All wetted surfaces are electropolished to Ra ≤ 0.8 µm and meet the highest cleanability and GMP requirements. Rated for pressures up to PN16, both sets are TÜV-tested and compatible with BioControl® process ports (sizes 25, 50, 65, and 80). Alternative materials and sealing options are available on request.